China Professional Flat Top S4090 Plastic Conveyor Chain (S4090-K450)

Product Description

Flat Top S4090 Plastic Conveyor Chain (S4090-K450)

Plastic Conveyor Chain
Tabletop Chain
Conveyor Parts
Split Sprockets
Flat Top Chain
Flat Top Conveyor

Chain Type: S4090-K450
Plate width: 114.3mm
Sideflex Radius: 457mm
Backflex Radius: 50mm
Weight: 2.08 kg/M
Pin: Stainless Steel
This chainbelt offers a new and unique solution for sideflexing applications in plants with modular conveyor chains. The chainbelt is best suitable for conveying glass and PET containers, for exaple pet bottles with petaloid base.
 

Chain Type Plate Width (mm) Weight (KG/M) Sideflex Radius (mm)  min Working Load Backflex Radius (mm)  min
S4090-K450 114.3 2.08 457 2220 50

 

 

Usage: Conveyor System
Material: Plastic
Surface Treatment: Baking Paint
Feature: Heat Resistant
Chain Size: 1/2"*3/32"
Structure: Roller Chain
Customization:
Available

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Customized Request

flat top chain

Can flat top chains be used in the corrugated and paperboard manufacturing industry?

Yes, flat top chains can be used in the corrugated and paperboard manufacturing industry. Here’s a more detailed explanation:

  • Product Handling: Flat top chains are ideal for conveying corrugated sheets, paperboard, and finished boxes throughout the manufacturing process.
  • Smooth and Efficient Conveying: The flat top surface of these chains ensures smooth and even movement of corrugated materials, reducing the risk of jams or damage.
  • Customizable Configurations: Flat top chains can be customized to fit various conveyor layouts and accommodate different sizes and weights of corrugated products.
  • Durable and Long-lasting: Flat top chains are made from robust materials, ensuring they can withstand the demands of continuous operation in the paperboard manufacturing environment.
  • Reduced Maintenance: The durability of flat top chains leads to lower maintenance requirements and reduced downtime, optimizing production efficiency.
  • Corrosion Resistance: Some flat top chains are available in stainless steel or other corrosion-resistant materials, suitable for environments with high humidity or exposure to moisture.
  • Accurate Positioning: Flat top chains can provide precise positioning of corrugated materials during the manufacturing process, ensuring accurate folding and gluing operations.
  • Integration with Automation: Flat top chains can be integrated with automated systems for seamless material handling, reducing the need for manual intervention.
  • Inclined Conveying: Flat top chains can handle inclined conveying, allowing the movement of corrugated materials to different production stages at varying angles.
  • Sorting and Diverting: With the appropriate attachments and guides, flat top chains can be used for sorting and diverting corrugated materials to different processing lines or packaging areas.

In summary, flat top chains are well-suited for the corrugated and paperboard manufacturing industry due to their smooth conveying, durability, customization options, corrosion resistance, and integration capabilities with automation. They play a crucial role in ensuring efficient and reliable material handling throughout the production process, contributing to the overall productivity of the industry.

flat top chain

Can flat top chains be used for accumulation and indexing applications?

Yes, flat top chains can be used for accumulation and indexing applications in various industries. Here’s a more detailed explanation:

  • Accumulation: Flat top chains are commonly used for accumulation applications, where products need to be temporarily stored or buffered along the conveyor line. The flat, stable surface of the chains allows products to accumulate without tipping or jamming, ensuring smooth and controlled product flow. This feature is beneficial in situations where downstream processes may experience fluctuations in speed or require a temporary pause in the production line.
  • Indexing: Flat top chains can be designed with specific attachments, such as tabs or grippers, to facilitate indexing applications. Indexing involves stopping or positioning products at precise intervals along the conveyor line. The attachments on the flat top chain engage with product features or fixtures, accurately positioning the products for downstream processes, such as labeling, filling, or packaging.
  • Accurate Product Placement: The flat top chain’s precise tracking and consistent product positioning make it well-suited for accumulation and indexing tasks. Products can be accumulated or indexed with high accuracy, ensuring reliable and efficient processes in production lines.
  • Flexibility: Flat top chains can be used in both straight and curved conveyor configurations, offering flexibility in designing accumulation and indexing systems to fit different facility layouts. They can accommodate accumulation zones or indexing stations at specific points along the conveyor line.
  • Low Backpressure: The design of flat top chains allows for minimal backpressure on the products during accumulation. This feature ensures that products are not squeezed or damaged while being held in the accumulation zone.
  • Variable Speed Control: For indexing applications, the speed of flat top chains can be easily controlled to achieve precise product positioning or synchronization with downstream processes.
  • Hygienic Design: In industries like food and beverage processing, flat top chains with a hygienic design ensure that products are accumulated or indexed in a clean and sanitary environment.

Overall, flat top chains offer reliable and efficient performance for accumulation and indexing applications. Their ability to provide accurate product positioning, low backpressure, and flexibility in conveyor configurations makes them suitable for a wide range of industries, including food and beverage, packaging, automotive, and more.

flat top chain

How do you select the right size and pitch for a flat top chain?

Selecting the right size and pitch for a flat top chain involves considering several factors to ensure the chain’s optimal performance and longevity in the specific conveyor system or application. Here are the steps to guide the selection process:

  1. Identify Conveyor Requirements: Determine the application’s conveyor requirements, including the type of products being conveyed, the weight and dimensions of the products, the conveyor speed, and the overall system layout.
  2. Calculate Load Requirements: Calculate the total load that the chain needs to carry, considering the weight of the products and any additional loads, such as friction or incline forces. The chain must have a load-carrying capacity that exceeds the total load to ensure safe and efficient operation.
  3. Check Chain Material: Consider the application environment and select the appropriate chain material. For example, in food processing, a food-grade stainless steel chain may be necessary to meet sanitation requirements.
  4. Consider the Chain’s Pitch: The pitch of a flat top chain refers to the distance between the centers of adjacent plates. The pitch affects the chain’s strength, flexibility, and allowable speed. Smaller pitch sizes provide smoother and more precise movement, while larger pitch sizes offer better load-carrying capacity. Choose the pitch size based on the application’s speed requirements and the desired level of precision.
  5. Consult Manufacturer’s Recommendations: Manufacturers often provide detailed product specifications and performance data for their flat top chains. Consult the manufacturer’s recommendations and technical data to ensure the selected chain meets the application requirements.
  6. Consider Attachment Options: If the application requires product positioning or gripping during the conveying process, consider the available attachment options for the flat top chain. Choose attachments that suit the specific product handling needs.
  7. Account for Temperature and Environment: Consider the temperature range and environmental conditions the chain will be exposed to. Select a chain material that can withstand these conditions without compromising performance.
  8. Check Installation and Tensioning: Ensure that the conveyor system allows proper chain installation and tensioning. Proper tensioning is crucial for maintaining chain performance and reducing wear.

By carefully considering these factors and following manufacturer recommendations, you can select the right size and pitch for a flat top chain that matches the specific requirements of your conveyor system or application. A properly selected chain will provide reliable and efficient material handling and contribute to the overall productivity of the system.

China Professional Flat Top S4090 Plastic Conveyor Chain (S4090-K450)  China Professional Flat Top S4090 Plastic Conveyor Chain (S4090-K450)
editor by CX 2023-09-07

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